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HomeCommercialThe Definitive Guide to Upgrading Polaris Ranger Suspension Bushes with Polybush

15 October 2025

The Definitive Guide to Upgrading Polaris Ranger Suspension Bushes with Polybush

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Commercial

When Hard Work Meets Weak Bushings

Polaris Rangers are built for work — trusted by farmers, groundskeepers, estate managers and off-road enthusiasts alike.
But even the toughest UTVs (Utility Task Vehicles) have a weak link: their suspension bushes.

From brand-new Ranger 1000 Crew models to well-used Ranger 800s, owners across the UK & US (and beyond) have reported premature bush wear.
The issue is simple — the factory-fitted hard, non-flexible Nylon-like bushes can’t withstand the constant punishment of off-road use, mud, chemicals, and load stress.

That’s where Polybush comes in.
Manufactured in the UK and proven in the field, Polybush’s polyurethane suspension bushes transform the way your Polaris handles, lasts, and performs — turning early failures into long-term reliability.


Why OEM Polaris Bushes Fail

Rubber is soft, cheap, and comfortable — but on working vehicles, it’s also vulnerable. Constant flexing and exposure to contaminants like oil, fuel, and cleaning chemicals cause rubber to perish, crack and split. That’s why your Polaris doesn’t have rubber bushes; it has hard plastic bushes. But when you add in heavy loads, side stresses, and daily use, it’s no surprise many Polaris Rangers develop knocking noises, vague steering, or uneven tyre wear within months.

Polaris Ranger Tyre Wear - Web
Tyre Wear Caused By Failing Bushes

Common failure symptoms include:

  • Excessive movement in wishbones (Control Arms & A-Arms)

  • Uneven tyre wear or steering pull

  • Suspension clunks or squeaks

  • Poor stability under load

Once this happens, alignment suffers, tyres wear faster, and your Ranger loses that planted, confident feel it had when new.


The Polybush Solution

Polybush’s precision-engineered polyurethane bushes directly replace Polaris OEM rubber components, eliminating the weaknesses of rubber while preserving comfort and flexibility.

Unlike rubber and Nylon, polyurethane resists oil, fuel, UV, and high-pressure washing — meaning your suspension geometry remains correct and consistent for the life of the vehicle.

Key benefits include:

  • Improved handling and steering control

  • Better ride comfort and consistency

  • Reduced maintenance downtime

  • Long service life — often outlasting the vehicle

  • Perfect fitment with OEM shafts and pivot tubes

All Polybush Polaris kits are supplied ready to fit and cross-referenced with OEM part numbers, so you can find the correct replacement whether you’re searching by Polaris part number or Polybush reference.


Our Product Range: Polybush Kits for Polaris Ranger

We’ve developed a complete range of replacement polyurethane bushes to suit the entire Polaris Ranger family — from the dependable 500 EFI to the advanced XP Kinetic.

Each kit replaces known weak points in the suspension system and includes components for control arms, shock absorber mounts, anti-roll bars, and cargo box pivots.

Polybush Part No.Description / FitmentOEM Reference
Kit 228Front Wishbone (A-Arm) Kit (M10)5452233, 5139966
Kit 229Rear Wishbone (A-Arm) & Hub Kit (M10)5452233, 5139966
Kit 230Front Drop Link (Linkage Bar) Kit5416013, 5415470
Kit 231Rear Drop Link (Linkage Bar) Kit5456858
Kit 232Shock Absorber Kit (Front or Rear)7043753
53AFront Lower Wishbone (A-Arm) Bush5439874, 5138797
53BRear Wishbone (A-Arm) Upper & Lower Inner Bush5439270, 5137591
53CRear Lower Wishbone (A-Arm) Outer Bush5439270, 5137593
53DRear Upper Wishbone (A-Arm) Outer Bush5439270, 5137592
53EFront & Rear Wishbone (A-Arm) to Subframe Bush (M10)5452233, 5139966
53FRear Upright (Weld-Control Arm) Lower Bushing5452271, 5139991
53GRear Upright (Weld-Control Arm) Upper Bushing5452233, 5139990
53HRear Anti-Roll Bar (Stabilizer) Bush 20.7mm5456858
53JFront Anti-Roll Bar (Stabilizer) Bush 15.875mm5465925
53KFront & Rear Drop Link (Linkage Bar) Bushing5416013, 5415470
53LFront or Rear Shock Absorber Lower Bushing7043753
53MFront or Rear Shock Absorber Upper Bushing7043753
53NRoller-Cam Latch Bush5458307
53PFront Drop Link (Torsion Bar Linkage) Lower Bushing5140916
53QBox Bushing, Latch5434226
Kit 233Cargo Box Kit5434226, 5458307
Kit 234Front Wishbone (Weld-Control Arm) Kit (M12)5452271, 5140555
Kit 237Rear Wishbone (Control Arm) & Hub Kit (M12)5452233, 5144662
Kit 220Full EV Ranger Kit (53A–D)

Explore the full Polaris Ranger Polybush range


Model Compatibility and Common Issues

Polybush bushes are available for every major Polaris Ranger model from 2010 onwards. Below is a breakdown of common factory issues and how Polybush solves them.

Polaris Ranger XP 1000 (2021) - Polybush

Polaris Ranger 500 EFI (2010) / Mid-Size (2011–2013)Mid-Size 2WD (2017-2019) Mid-Size (2017-2022)

OEM rubber bushes in the control arms (A-Arms) often deform quickly, leading to vague steering and noise. Polybush 53A and 53E replace these with durable polyurethane, maintaining correct alignment even under heavy loads.

Polaris Ranger 570 (Full-Size, Crew & Mid-Size + Crew 2014–2022)

The most common complaint is excessive play in the lower wishbone (A-Arm) bushes and rear hub mounts. Our kits 228 and 229 replace OEM 5452233 and 5139966 bushes, restoring precision and stability.

Polaris Ranger 800 (2010-2014) / 800 Crew (2010-2014) / 800 6×6 (2010–2017)

The 800’s heavy-duty chassis puts real strain on the anti-roll bar and rear upright bushes. Our 53F and 53H bushes prevent deflection and extend lifespan dramatically.

Polaris Ranger 902D Diesel (2019–2021) / 902D (2022) / 902D (2023 – 2025)

Diesel torque and extra vibration destroy OEM rubber bushes in short order. Polybush polyurethane eliminates premature wear and isolates vibration without sacrificing comfort.

Polaris Ranger 1000 (2020) / 1000 (2021) / 1000 (2022-2025) / 1000 Crew (2020) / Crew (2021) & Crew (2022-2025)

A powerful workhorse with a known weak point — the lower control arm (A-Arm) and rear hub bushes. Polybush kits 234 and 237 provide long-term stability, with polyurethane that won’t compress or crack.

Polaris Ranger XP 1000 (2018–2020) / XP 1000 (2021) / XP 1000 (2022–2025)XP 1000 Crew (2019–2020) / XP 1000 Crew (2021) / XP 1000 Crew (2022–2025)

Owners often report poor alignment and a harsh knocking under load. Our complete replacement kits include 53A53M to ensure every control arm (A-Arm) and shock pivot is properly supported.

Polaris Ranger XP Kinetic (2023–2024)

The electric XP Kinetic’s instant torque and quiet running make bushing quality vital. Our polyurethane bushes maintain geometry without introducing noise or vibration, ensuring smooth, silent performance.

Polaris Ranger EV (2010–2022)

For electric and estate-use Rangers, silent operation is essential. Polybush 53L and 53M provide durable, noise-free shock absorber mounts that last for years without deterioration.


Tested and Proven by John Osman Groundcare

We don’t just make bushes — we test them in real-world conditions with professionals who know these machines inside out.

John Osman Groundcare in the UK is one of the country’s leading Polaris dealers and service specialists. They don’t just sell and maintain Polaris Rangers — they also rent them out and know exactly where the factory parts fall short.

“We’ve seen brand new Rangers come back with failed bushes within months. By fitting Polybush from new, we stop the problem before it starts — saving time, cost, and customer frustration.”
Luke, John Osman Groundcare

Many of their new machines now leave the showroom fitted with Polybush bushes from day one — ensuring reliability for years to come.

Visit John Osman Groundcare →

John Osman Groundcare Logo


Why Choose Polybush for Your Polaris Ranger?

  • Made in the UK: Every bush is designed, tested, and manufactured in our ISO9001-certified facility.

  • Trusted Worldwide: From classic cars to modern UTVs, Polybush is renowned for lasting performance.

  • Perfect Fit: Direct replacements for OEM parts — install with standard tools.

  • Reduced Downtime: Fit once, and you’re done.

  • Better Value: Longer service life means fewer replacements, fewer service visits, and less downtime.

Discover why Polyurethane outperforms rubber →

Polaris Ranger - Droplink Massive Deflection and Failuire - WEB
Failure on OEM Polaris Drop Link Bushes

Frequently Asked Questions

Q: Are Polybush bushes stiffer than factory-fitted bushes?
A: In this case, our polyurethane bushes are engineered to be more flexible than OEM, improving ride comfort, control and longevity.

Q: Will Polybush bushes fit my US-spec Polaris Ranger?
A: Yes — our fitments match global OEM part numbers and specifications.

Q: Can I install Polybush myself?
A: Most bushes are direct replacements using standard tools. For professional installation, visit your local Polaris specialist, such as John Osman Groundcare.

Q: How long do Polybush bushes last?
A: Polybush bushes regularly outlast OEM several times over, even under commercial or agricultural use.

Q: Where can I buy Polybush Polaris bushes?
A: Directly through Polybush.co.uk or via authorised Polaris service centres.


In Summary

If you own a Polaris Ranger, you’ve likely experienced premature bush failure — but you don’t have to live with it.

Polybush’s UK-made polyurethane bushes provide a permanent fix for worn control arm (A-Arm), shock absorber, and anti-roll bar bushes (Sway Bar), delivering improved comfort, sharper handling, and long-term reliability.

From Ranger 500 to XP Kinetic, from John Osman Groundcare’s workshop to farms and estates nationwide — Polybush keeps working vehicles working.

Explore our full Polaris Ranger range →
Contact us to discuss dealer or trade supply →

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